WELDING NOTES
What is the definitions of weld preparations, How we
classified the welding imperfections, Define the typical type of hot/cold
cracks, How we classified the cracks, Which cause of burn through, What is the
code of weld Preparation, What is the melting point of filler metal?, How many
type joint and preparation degree? 1 (Butt joint), Edge joint, Cruciform joint
What is that the definitions of weld preparations?
Preparing joint to permit access&fusion through the
joint faces.
How we have a tendency to classified the fastening
imperfections.
1,Cracks 2,Gas pores,Cavities,pipes 3,Solid inclusions
four,Lack of fusion five,Surface and
Profile half dozen,Mechanical/Surface harm
seven,Misalignment.
Define the everyday kind of hot/cold cracks?
1,H2 Cracks two,Solidification Cracks three,Lamellar Tears.
How we have a tendency to classified the cracks.
Cracks square measure classified as power tool imperfections
as they're two dimensional i.e length&depth.
Which reason behind burn through?
fastening current > Root gap < Root face < Speed of
travel.
What is that the code of weld Preparation?
BS nut 9692
What is that the temperature of filler metal?
The temperature of the filler metal higher than than 450C'
however perpetually below than parent material melting temperature.
How several sort joint Associate in Nursingd preparation
degree? one (Butt joint)
The edges of 2 components creating an angle to at least one
another that's 135' to 180'.
2= Tee joints. the
perimeters of 1 components and therefore the face of alternative half creating
Associate in Nursing angle each other over 5' up to together with 90'.
3=Corner joint. A
association between the perimeters of 2 components creating Associate in
Nursing angle to at least one another over 30' butt but 135'.
Edge joint. A
association between the perimeters of 2 components creating Associate in
Nursing angle to at least one another of o' to 30'.
Cruciform joint. A
association within which 2 flat plates or 2 bars square measure welded to at
least one another flat plate at right angles
Lap joint. A
association between 2 overlapping components creating Associate in Nursing
angle to at least one another of 0' to 5'.
What is that the defination of enclosed angle?
The angle between the planes of the fusion faces of half to
be welded case of single V,U and
double V,U this angle
doubly the bevel angle.
How we have a tendency to outline the fillet weld
dimensions?
1= Actual throat thickness 2= style throat thickness 3= leg
length
How calculate the throat thickness?
leg lengthx0.707
How calculate the leg length?
Throat thickness x1.41
How many sorts of fillet weld?
MITRE fillet weld, convex fillet weld, Concave fillet weld,
Asymmetrical fillet weld, and deep penetration f/w
What is that the reason of action cracks?
Solidification cracks occur once the weld metal has high
carbon or impurity(Sulphur)elements.
The depth-to-width
magnitude relation of the activity weld bead is large(deep and narrow)
Disruption of the
warmth flow condition happens,eg stop/start condition. (Hot cracks)
What is that the defination of action cracks?
Solidification cracks occur once the weld metal (along the
centreline of the weld)
What is that the defination of H evoked cracks?
Hydrogen evoked cracking happens primarily within the
grain-coarsened region of the haz ,and is additionally familiar is cold,delayed
or underbead/toe cracking.
What is that the reason of GAS Pore occurs?
Damp fluxes/corroded electrode(MMA)grease/hydrocarbon/water
contamination of the surface.
Air denial in gas
shield(MIG/MAG/TIG)to high arc voltage and arc length/Too high a shielding gas
flow rate(MIG/MAG/TIG)
What is that the code standards use for crosswise tensile
take a look ats?
EN 895 is applicable for crosswise tensile test.
For that purpose we have a tendency to apply crosswise
tensile take a look ats?
Welding procedure qualifaction take a look at perpetually
needed crosswise tensile test for the strength of joint.
How we have a tendency to live the energy prices of chapy V
take a look at?
We use Joules for live the energy value of charpy V test.
How several approach we have a tendency to used for Hardness
testing?
1=Vickers hardness test(uses a square- base diamond pyramid
indenter.
2=Rockwell hardness
test(uses a diamond cone indenter or
steel ball.
3= Brinell hardness
take a look at (uses a steel ball indenter)
How many sorts of Bend testing?
1=Face bend 2= Root bend 3= facet bend 4= Longitudinal bend
What is that the typical bend take a look at angle?
The typicle bend take a look at angle is 120-180'



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